Optimized Color Strength
Increases in color strength arise from a reduction in the average size of pigment
particles. Optimum milling conditions are created by balancing opposed variables.
Increasing the pigment content in the millbase increases the number of particle
collisions, itself increasing the rate of pigment breakdown. However, increasing
the pigment concentration will increase viscosity, thus reducing the kinetic energy
of the grinding charges (beads or balls), which will then reduce their ability to
breakdown pigment particles.
Figure 1: Monolite blue3R in stoving
enamel
|
|
Control
|
Hyperdispersant
|
|
Monolite blue 3R
|
15
|
30
|
|
20% resin solution
|
85
|
65,5
|
|
dispersant
|
-
|
3,6
|
|
synergist
|
-
|
0,9
|
We use hyperdispersants in order to modify these variables. Milling at higher pigment
concentrations will be made possible, leading to more rapid breakdown of particles.
They will as well prevent viscosity building up in the system during the grinding
process. Finally, they will impart colloidal stability to the finer particles, avoiding
their flocculation and using their full intrinsic color strength.
This is illustrated in the figure above by rapid and ultimate increased color strength.